Seamless knitting technology is not a new concept. It was previously used in sock production and has been well-known throughout the industry since the 1980s. Seamless knitting technology entered the mainstream of the knitwear market by the end of the 20th century. Seamless whole-garment knitting was first introduced by the International Textile Machinery Association in 1995. Manufacturers have applied seamless technology to create various styles and patterns of clothing. It can also use special yarns or finishing processes to achieve specific functions. It is said that seamless knitting shortens the manufacturing process and reduces material waste, providing wearers with greater comfort and better fit.
Compared with the manufacturing method of cutting and sewing, seamless knitting technology provides considerable advantages for fitting clothing. Seamless knitting is an exciting technology that can directly produce 3D tubular clothing from yarns without any transverse seams. There are many possibilities for the design and structure of clothing with better fit and comfort.
Seamless knitting technology is introduced as a complete garment with minimal or no cutting and sewing processes. This innovative technology is expected to eliminate post-labor work. In addition, it provides more comfort and better fit for the knitwear consumers by eliminating seams. Therefore, seamless technology brings great benefits to manufacturers and their consumers.
The most important thing is to consider the various advantages of seamless knitwear in terms of technology and market demand. First of all, without the production of sewing threads, the traditional labor-intensive cutting and sewing processes are eliminated. Therefore, tubular seamless knitting can save production time and costs.
By reducing the number of production processes, such as cutting or sewing steps, the risks of defects and damages are minimized. It is said that a single-piece production method can offer more consistent product quality, thus, seamless knitwear is elevated to look better, fit better, and be considered more comfortable than traditional knitwear. Seamless knitting also allows knitwear designers to create design structures and patterns throughout the whole garment. It is very simple for designers to program and design more complex design structures and shaping patterns through computerized design systems.
Finally, seamless knitwear minimizes waste disposal and reduces the demand for planting cotton, wool, and other natural raw materials, thereby reducing the harm to the global environment. The emergence of electronic and computer-aided design and control systems has enabled the principles used in sock manufacturing to be applied to seamless knit body panels, integral waistbands and shoulder straps, creating seamless clothing that is suitable for body types.
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